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Quality Assurance

Quality & Certifications

Quality is built into every part we make. Our ISO9001 and IATF16949 certified quality management system ensures consistent excellence from prototype to production.

ISO9001:2015
IATF16949:2016
Our Commitment

Quality at Every Step

From incoming material inspection to final shipment, quality is never compromised.

Incoming Inspection

All raw materials are verified against specifications with mill certifications and incoming quality checks.

In-Process Control

First article inspection and statistical process control monitor quality throughout production.

Final Inspection

100% inspection of critical dimensions with CMM verification and complete documentation.

Documentation

Complete traceability with inspection reports, material certifications, and process records.

Certifications

Industry Certifications

Our certifications demonstrate our commitment to quality and continuous improvement.

ISO 9001:2015

Quality Management System

Our ISO 9001 certification demonstrates our commitment to consistent quality and customer satisfaction through systematic quality management.

  • Documented quality procedures
  • Management commitment
  • Continuous improvement
  • Customer focus

IATF 16949:2016

Automotive Quality Standard

Our IATF 16949 certification qualifies us to supply critical components to the automotive industry with its stringent quality requirements.

  • APQP/PPAP compliance
  • FMEA implementation
  • SPC & MSA programs
  • 8D problem solving
Capabilities

Inspection Equipment

State-of-the-art metrology equipment ensures accurate, repeatable measurements.

CMM Machines

Coordinate Measuring Machines with accuracy to 0.0009mm for 3D part verification.

  • Zeiss CMM (3 units)
  • Hexagon CMM (3 units)
  • Automated programs

Vision Systems

Optical measurement systems for 2D profiles, small features, and delicate parts.

  • 2D CMM (6 units)
  • ERNST Projectors (3 units)
  • Edge detection

Surface Metrology

Precision surface roughness and profile measurement equipment.

  • SEREIN Profilometer
  • Ra, Rz, Rt measurements
  • Contour tracing

Hardness Testing

Material hardness verification for heat-treated and as-machined parts.

  • Vickers Hardness Tester
  • Rockwell (HRC, HRB)
  • Micro-hardness

Dimensional Gaging

Complete set of calibrated Mitutoyo hand tools and precision gages.

  • Digital Calipers (40 units)
  • Dial Calipers (45 units)
  • Micrometers (20 units)

Material Testing

Material verification, environmental testing, and coating analysis capabilities.

  • Optical Spectrum Analyzer
  • X-Ray Detector
  • RoHS Tester

Complete Inspection Equipment Inventory

Equipment Brand Dimension/Range Precision Qty
3D Coordinate Measuring Machine Zeiss 1200×1000×800mm 0.0009mm 3
3D Coordinate Measuring Machine Hexagon 500×500×500mm 0.001mm 2
3D Coordinate Measuring Machine Hexagon-SEREIN 1500×1000×600mm 0.001mm 1
2D Coordinate Measuring Machine 300×200×120mm 0.001mm 6
Projector ERNST 300×1200×120mm 0.001mm 3
Digital Caliper Mitutoyo 0-200mm 0.01mm 40
Dial Caliper Mitutoyo 0-200mm 0.01mm 45
Mechanical Micrometer Mitutoyo 0-25mm / 25-50mm 0.001mm 20
Height Master Mitutoyo 0-350 / 0-25 10
Imaging Level Meter Mitutoyo 1
Yaw Tester Mitutoyo 2
Vickers Hardness Tester All Better 1
Surface Profilometer SEREIN 1

Additional Testing Equipment

X-Ray Detector High Temperature Tester Salt Spray Test Machine Colorimeter Optical Spectrum Analyzer RoHS Tester Strength Tester
Performance

Quality Performance

We continuously track and improve our quality metrics.

99.7%
First Pass Yield
<0.1%
Customer Return Rate
98%
On-Time Delivery
100%
Traceability
Documentation

Quality Documentation

Complete documentation packages are available to meet your quality requirements. We provide all necessary certifications and inspection data.

  • Certificate of Conformance (CoC)
  • First Article Inspection Report (FAIR)
  • Material Test Reports (MTR)
  • Dimensional Inspection Reports
  • PPAP Documentation

PPAP Levels Available

Level 1 PSW Only
Level 2 PSW + Samples
Level 3 Full PPAP Package
Level 4 Customer Specific
Level 5 Full Package + Records
Process Control

Quality Control Workflow

Our comprehensive quality control process ensures every part meets specifications from raw material to final delivery.

1. Incoming Material Inspection

All raw materials undergo spectroscopic analysis and dimensional verification. Material certificates are verified and archived for traceability.

2. First Article Inspection (FAI)

Complete dimensional verification of first production part using CMM. All critical dimensions documented per AS9102 or customer requirements.

3. In-Process Inspection

Operators perform regular dimensional checks using calibrated gauges. SPC charts monitor critical dimensions in real-time to detect trends.

4. Final Quality Control

100% visual inspection for cosmetic defects. Statistical sampling for dimensional verification per AQL standards. Surface finish measurement.

5. Documentation & Shipment

Complete inspection reports, CoC, and material certifications prepared. Parts carefully packaged with ESD protection where required.

Performance

Quality Performance Metrics

Our commitment to quality is reflected in our industry-leading performance metrics.

99.7%
First Pass Yield
<50
PPM Defect Rate
98.5%
On-Time Delivery
0
Customer Returns (2024)

Continuous Improvement

We employ PDCA cycles, 8D problem solving, and Six Sigma methodologies to continuously improve our processes. Regular internal audits ensure compliance with our QMS and identify opportunities for enhancement.

Training & Development

All quality personnel undergo regular training on measurement techniques, GD&T interpretation, and industry standards. Our team holds certifications in CMM operation, Six Sigma, and quality auditing.

Quality You Can Count On

Experience the difference that certified quality makes. Get a quote for your precision parts today.