5-Axis CNC Machining

Advanced multi-axis machining for the most complex geometries. Our simultaneous 5-axis capability enables undercuts, compound angles, and sculptured surfaces in a single setup.

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Engineering Specifications

5-Axis Capabilities at a Glance

Verified machining envelope and tolerance data — what we can actually hold on the shop floor, not marketing claims.

Max Work Envelope
800 × 800 × 550 mm
Mazak VARIAXIS i-600 simultaneous 5-axis
Positional Tolerance
± 0.005 mm
Verified by Zeiss / Hexagon CMM
Surface Roughness
Ra 0.4 μm
Achievable on aluminum & titanium
Spindle Speed
12,000 RPM
High-frequency spindles available to 18,000

Material-Specific Process Notes

Different alloys demand different strategies. These are the techniques our process engineers apply when programming 5-axis paths for the most demanding materials we machine:

Titanium Ti-6Al-4V (Grade 5)

Through-spindle high-pressure coolant (70 bar), AlTiN-coated carbide tools, low radial engagement (10%), trochoidal toolpaths to manage chip evacuation and tool wear. Hold ±0.005 mm on contoured features.

Inconel 718

Ceramic and SiAlON inserts at 200–300 m/min, high-pressure coolant, ramping entry to avoid work-hardening at the cut interface. Tool life monitored per-feature; programmed dwell prevents thermal stress on thin walls.

Aluminum 7075-T6

Polycrystalline diamond (PCD) end mills at 30,000+ surface meters/min on high-speed spindles. Mist coolant. Surface finish Ra 0.4 μm straight off the tool, eliminating downstream polishing.

Stainless 316L / 17-4 PH

Cermet inserts for finishing passes, work-hardening compensated via sharp-edge geometries and consistent feed. Passivation per ASTM A967 included on all medical and aerospace orders.

All parts ship with a CMM First Article Inspection report. Material certifications (mill test reports) are provided on request at no extra charge.
Advantages

Why Choose 5-Axis Machining?

Complex Geometries

Machine undercuts, compound angles, and sculptured surfaces that are impossible with 3-axis machines.

Single Setup Accuracy

Complete parts in one setup, eliminating repositioning errors and improving overall accuracy.

Superior Surface Finish

Optimal tool orientation maintains consistent cutting conditions for exceptional surface quality.

Reduced Lead Time

Fewer setups and operations mean faster turnaround without sacrificing quality.

Applications

Ideal Applications for 5-Axis

Aerospace

Turbine blades, impellers, structural components, and complex airframe parts.

Medical

Orthopedic implants, surgical instruments, and prosthetic components.

Automotive

Engine components, transmission parts, and prototype development.

Tooling

Injection molds, die casting dies, and precision fixtures.

Equipment

Our 5-Axis Fleet

Machine Model Work Envelope Qty
Mazak VARIAXIS i-600730 x 650 x 560mm1
Double-Column 5-Face Machining Center (Zhengdai)1850 x 1850 x 600mm5
Hermle C 42 U800 x 800 x 550mm2

5-Axis CNC Machining — Frequently Asked Questions

What are your trade terms?

Our standard trade term is EXW (Ex Works, Dongguan factory): prices cover manufacturing, inspection, and export-ready packaging at our facility, and the customer arranges collection and freight. For sea-freight production orders we also accept FOB (Shenzhen/Dongguan) on request. We do not offer DAP or DDP terms. This keeps quotes transparent — you pay actual freight costs through your own forwarder or courier account with no markup. If you don't have a forwarder in China, we can recommend one and hand your goods over to them directly.

What are your payment terms?

50% T/T deposit at order confirmation, 50% balance before shipment. The deposit covers material purchasing and production start; the balance is due after you receive and approve the inspection report and product photos, before goods leave the factory. We accept USD telegraphic transfer as standard. For long-term customers with established order history, payment terms can be discussed case by case.

What machining accuracy can you achieve?

Our commonly held tolerance range is ±0.03–0.05mm, which covers most industrial parts at the best cost. For critical features we machine to ±0.005mm using glass-scale machines and temperature-controlled CMM inspection. Tolerance is priced per feature, not per part — so a drawing that applies tight tolerances only where function requires them will always quote lower. Send your drawing and we will confirm the achievable tolerance on each critical dimension before you order.

What materials can you machine?

We machine virtually all engineering metals and plastics. The materials we run daily are aluminum alloys (6061, 7075, 6063, ADC12), magnesium alloys (AZ91D, AZ31B), copper and brass (C110, C360), and stainless steel (303, 304, 316, 17-4 PH). We also regularly machine carbon steel, tool steel, titanium, and engineering plastics such as POM, PEEK, and nylon. If your material is unusual, ask — we can source almost any grade with mill certificates.

How long does prototyping / sampling take?

As fast as 7 working days for small, simple parts; typically 14 working days for most samples. The actual time depends on part complexity, material availability, and surface finishing requirements — anodizing or plating adds 3–5 days. To get the fastest turnaround, send a complete package: STEP file, PDF drawing, material grade, and finish specification. We confirm the exact sample lead time with your quote within 24 hours.

What is your minimum order quantity (MOQ)?

MOQ depends on part size: typically 500–1,000 pieces for production orders, with smaller parts carrying higher MOQs because setup cost must amortize across the run. Prototypes and samples are quoted separately and are not subject to production MOQ — you can validate the design first, then move to a production order. If your annual volume is spread across releases, ask about blanket-order scheduling; it often makes smaller individual releases workable.

What shipping methods do you offer?

We support all major shipping methods: DHL, UPS, FedEx courier for samples and small batches, and air or sea freight for production volumes. Under our standard EXW terms (FOB available on request for sea shipments), freight is arranged and paid by the customer — via your own courier account or forwarder, which gives you full control and transparency over logistics cost. We do not ship DAP/DDP. We handle export packaging, documentation, and hand-over to your carrier at our Dongguan facility, one hour from Shenzhen and Hong Kong ports.

Do you provide surface finishing services?

Yes — finishing is in-house or managed under one QA system, covering: sandblasting, anodizing (Type II and hardcoat), electroplating, e-coating, PVD coating, powder coating, painting, nickel/gold/zinc plating, black oxide, heat treatment, brushing, and polishing. Because machining and finishing run under one roof, dimensional effects of coatings (anodize growth, plating thickness) are compensated in machining, and cosmetic parts ship with consistent color and texture batch after batch. Specify the finish and color on your drawing, or send a reference sample to match.

Have a Complex Part?

Our 5-axis experts can help optimize your design for manufacturability.